Operator's ManualiSection 1 - Operating InstructionsTable Of ContentsSafety, Information, And Instruction Labels 1-1...
Operator's Manual1-4 Section 1 - Operating InstructionsGJ28. RCL Bypass Label29. Rotating Fan Hazard Label30. Engine Coolant Level Label31. Belt
Operator's Manual1-94 Section 1 - Operating InstructionsFigure 1-80Rigging And Travel ModesTo Select Rigging And Travel ModesThe Rigging and Trav
Operator's Manual1-95Section 1 - Operating InstructionsCancel Audible Alarm And Reset Function LimitersThe CANCEL ALARM button is used to cance
Operator's Manual1-96 Section 1 - Operating InstructionsFigure 1-81Operator Settable AlarmsOperator Settable AlarmsSome alarms occur automaticall
Operator's Manual1-97Section 1 - Operating InstructionsFigure 1-82Boom Angle Alarm
Operator's Manual1-98 Section 1 - Operating InstructionsSetting Angle, Length, Height, Radius, And SwingOperator Alarms1. From the normal working
Operator's Manual1-99Section 1 - Operating InstructionsFigure 1-83Boom Length AlarmTo Set Maximum Angle AlarmExample: To have an alarm whenever t
Operator's Manual1-100 Section 1 - Operating Instructions7. Test the alarm, with no load, to ensure the alarmpoints have been properly set. When
Operator's Manual1-101Section 1 - Operating InstructionsFigure 1-84Boom Height AlarmTo Set Maximum Height AlarmNote: The height measured here is
Operator's Manual1-102 Section 1 - Operating InstructionsFigure 1-85Load Radius AlarmTo Set Maximum Radius AlarmExample: To have an alarm wheneve
Operator's Manual1-103Section 1 - Operating InstructionsFigure 1-86Swing Alarm
Operator's Manual1-5Section 1 - Operating Instructions25. Read Operator's Manual LabelThis label signifies to refer to theengine manufacture
Operator's Manual1-104 Section 1 - Operating InstructionsTo Set Left And Right Swing AlarmsExample: To have an alarm whenever the LEFTSWING AND R
Operator's Manual1-105Section 1 - Operating InstructionsFigure 1-87Operator Defined Area Alarm
Operator's Manual1-106 Section 1 - Operating InstructionsOperator Defined Area AlarmThe operator defined area alarm, when set, will define animag
Operator's Manual1-107Section 1 - Operating InstructionsFigure 1-88Operator Defined Area AlarmPoint APoint BImaginaryVerticalPlaneLoadSafeWorking
Operator's Manual1-108 Section 1 - Operating InstructionsFigure 1-89Outrigger Position Screen AccessOutrigger Position ScreenThe calibrated posit
Operator's Manual1-109Section 1 - Operating InstructionsFigure 1-90Outrigger Position ScreenFULLY RETRACTED INTERMEDIATE EXTENDED FULLY EXTENDED4
Operator's Manual1-110 Section 1 - Operating InstructionsFigure 1-91Active System FaultsActive System FaultsThe Active System Faults menu display
Operator's Manual1-111Section 1 - Operating InstructionsActive System Faults MessagesMessage Meaning How To Clear MessageDispComErr Display commu
Operator's Manual1-112 Section 1 - Operating InstructionsFigure 1-92Sensor Data ScreenSensor DataThe Sensor Data menu displays data being read by
Operator's Manual1-113Section 1 - Operating InstructionsFigure 1-93Highlight DataHighlight Data MenuThe Highlight Data menu allows the Operator t
Operator's Manual1-6 Section 1 - Operating InstructionsLH36. Electric Power Line Hazard Label37. Crane Stability Hazard Label38. Travel Swing Loc
Operator's Manual1-114 Section 1 - Operating InstructionsFigure 1-94About ScreenAbout MenuThe About menu displays which version of the Display,EC
Operator's Manual1-115Section 1 - Operating InstructionsFigure 1-95Typical Crane Attachment Setup (Provided for correct identification of attachm
Operator's Manual1-116 Section 1 - Operating Instructions1. Cab Walk2. Release HandleFigure 1-96Cab Walk12Entering And Exiting TheOperator's
Operator's Manual1-117Section 1 - Operating InstructionsTo prevent personal injury do not attemptto enter the operator's cab prior to raisin
Operator's Manual1-118 Section 1 - Operating Instructions1. Quick Release PinFigure 1-98Upper Guard Rails - Working Position1AAAUpper Guard Rails
Operator's Manual1-119Section 1 - Operating Instructions1. Quick Release PinFigure 1-99Upper Guard Rails - Stored/Travel Position1AAA
Operator's Manual1-120 Section 1 - Operating InstructionsBreak‐In PeriodOperate a new crane at half throttle for the first twenty(20) hours of o
Operator's Manual1-121Section 1 - Operating InstructionsBoom Distortion Due To Thermal EffectsOf The SunThe heat from the sun may have a thermal
Operator's Manual1-122 Section 1 - Operating InstructionsWARNINGFigure 1-100Starting Fluid Warning LabelEngine Shutdown Procedure1. Lower any loa
Operator's Manual1-123Section 1 - Operating InstructionsFigure 1-101Electric Engine Block Preheater1. Preheater Receptacle1ENGINEHEATERElectric E
Operator's Manual1-7Section 1 - Operating Instructions36. Electric Power Line Hazard LabelThis label signifiesto keep all parts ofthe crane awayf
Operator's Manual1-124 Section 1 - Operating InstructionsFigure 1-102Battery Cable Connections1. Negative Terminal2. Positive Terminal12Jump Star
Operator's Manual1-125Section 1 - Operating InstructionsCrane OperationCranes are used primarily for making heavy lifts. In order to do this pr
Operator's Manual1-126 Section 1 - Operating InstructionsFigure 1-103Hand SignalsReprinted from ASME B30.5-2011 by permission of the American Soc
Operator's Manual1-127Section 1 - Operating InstructionsHand SignalsHand Signals are important for communications between the designated signal
Operator's Manual1-128 Section 1 - Operating InstructionsJob Site Travel, No LoadUpper Over The Front, Boom Retracted2.5 MPH (4.0km/h) MaximumCou
Operator's Manual1-129Section 1 - Operating InstructionsHighway TravelHighway, or high speed travel is considered to be anytravel of the crane ov
Operator's Manual1-130 Section 1 - Operating InstructionsCounterweight Removal AndInstallation (If Equipped)Access to certain job sites may requi
Operator's Manual1-131Section 1 - Operating InstructionsUse single counterweight removal brackets onlywhen installing or removing one counterweig
Operator's Manual1-132 Section 1 - Operating InstructionsCounterweight Installation1. Park the crane on a firm level surface, engage the travelpa
Operator's Manual1-133Section 1 - Operating InstructionsFigure 1-106Lifting The CraneSUSPENSION HEIGHT ADJUSTMENTUPDOWNN4P0086To prevent person
Operator's Manual1-8 Section 1 - Operating Instructions45. Fly Extension Hazard Label46. Fly Extension Hazard Label (Both Sides)45Figure 1-1 (Con
Operator's Manual1-134 Section 1 - Operating InstructionsTowing The CraneAlways use good judgment and reliable equipmentwhen towing the crane. U
Operator's Manual1-135Section 1 - Operating InstructionsTransporting The CraneWhen transporting the crane, precautions should betaken in securing
Operator's Manual1-136 Section 1 - Operating InstructionsSUSPENSION HEIGHT ADJUSTMENTUPDOWN1. Control Box Quick Connect LocationFigure 1-107Suspe
Operator's Manual1-137Section 1 - Operating InstructionsCrane StorageAnytime the crane is going to be left unattended itshould be prepared so tha
Operator's Manual1-138 Section 1 - Operating Instructions
Operator's Manual1-9Section 1 - Operating InstructionsFigure 1-2Crane Nomenclature47. Boom48. Operator's Cab49. Front Winch50. Rear Winch51.
Operator's Manual1-10 Section 1 - Operating InstructionsFigure 1-4Diesel exhaust fumes can be harmful.General Safety RulesThe following is a list
Operator's Manual1-11Section 1 - Operating InstructionsFigure 1-7Level the crane.WrongRightGrade Ground Level Or Block Under Crane.The Load Shoul
Operator's Manual1-12 Section 1 - Operating InstructionsFigure 1-8Do not let the load hit the boom or fly.WrongJust A Little BumpLike This………..Ca
Operator's Manual1-13Section 1 - Operating Instructions15. Do not “two block” (pull the hook block, hook ball,and/or the load into the head machi
Operator's Manualii Section 1 - Operating InstructionsWindshield Washer Reservoir 1-36...
Operator's Manual1-14 Section 1 - Operating InstructionsFigure 1-11Watch that carrier!Wrong22. Cold weather operation requires some special atte
Operator's Manual1-15Section 1 - Operating InstructionsFigure 1-13Handling The Fly Sections.1. Use The Connecting Lugs And/Or Head Machinery Cros
Operator's Manual1-16 Section 1 - Operating InstructionsFigure 1-14Stay Away From Power Lines.WrongMinimum Clearance When Operating Near HighVolt
Operator's Manual1-17Section 1 - Operating InstructionsFigure 1-15Crane equipped with proximity warning deviceon the entire boom.WrongShaded area
Operator's Manual1-18 Section 1 - Operating InstructionsFigure 1-17Crane equipped with insulated link.11. Insulated LinkThis Man Is Not Protected
Operator's Manual1-19Section 1 - Operating InstructionsFigure 1-20No hook riders!WrongProtective Equipment1. Always replace protective guards and
Operator's Manual1-20 Section 1 - Operating InstructionsFigure 1-22Remove the keys from the ignition and post asign to make others aware of repai
Operator's Manual1-21Section 1 - Operating InstructionsFigure 1-23Allow engine to cool before removing theradiator/surge tank cap.6. Keep the cra
Operator's Manual1-22 Section 1 - Operating InstructionsFigure 1-25Do not use an open flame near the battery.WrongWire Rope1. Inspect all wire ro
Operator's Manual1-23Section 1 - Operating InstructionsFigure 1-27Know your load.Wrong“It looks likeabout 15 tons”Weights, Lengths, And Radii1. K
Operator's ManualiiiSection 1 - Operating InstructionsOperator's Seat 1-57...
Operator's Manual1-24 Section 1 - Operating InstructionsFigure 1-29Do not push with the boom.Wrong2. When operating off the main boom with the fl
Operator's Manual1-25Section 1 - Operating InstructionsFigure 1-31Pinch Point Label12. Do not use the boom to push or pull. It is not designed
Operator's Manual1-26 Section 1 - Operating InstructionsFigure 1-33Watch that centrifugal force!1. Load Radius at Rest2. Load Radius Increases Du
Operator's Manual1-27Section 1 - Operating InstructionsTraveling1. Traveling with a suspended load should beavoided if possible. It is especiall
Operator's Manual1-28 Section 1 - Operating InstructionsFigure 1-34Do not leave crane while a load is suspended.WrongLeaving The Operator's
Operator's Manual1-29Section 1 - Operating InstructionsMuch corollary and supplementary information is contained within the following resource d
Operator's Manual1-30 Section 1 - Operating Instructions2. The work platform shall be designed by a qualifiedengineer competent in structural des
Operator's Manual1-31Section 1 - Operating Instructions13. The following inspections shall be conducted onfixed length style booms prior to lifti
Operator's Manual1-32 Section 1 - Operating InstructionsTelescopic BoomsMain Boom HeadSheavesAuxiliary Head Sheaves Fixed Fly SheaveAllowed Allow
Operator's Manual1-33Section 1 - Operating Instructionsa. Cranes shall not travel while personnel are inthe work platform.b. No lifts shall be ma
Operator's Manualiv Section 1 - Operating InstructionsBoom Hoist System 1-71...
Operator's Manual1-34 Section 1 - Operating InstructionsPersonnel HandlingPre‐Lift Check List for Link‐Belt Cranes1I am the designated person res
Operator's Manual1-35Section 1 - Operating InstructionsFigure 1-35Operator's Cab1. Service Brake Pedal2. Throttle Pedal3. Crane Rating Manua
Operator's Manual1-36 Section 1 - Operating InstructionsFigure 1-36Top Hatch1. Sunscreen2. Washer Switch3. Control Switch4. Wiper Motor5. Latches
Operator's Manual1-37Section 1 - Operating Instructions1. Crane Controller USB2. RCL Controller USB3. First Layer/Third Wrap Controller USB4. RCL
Operator's Manual1-38 Section 1 - Operating InstructionsFUSE IDENTIFICATIONA - FRONT WIPER, SWITCH LIGHTSB - TOP HATCH WIPER & WASHERC-CAB FA
Operator's Manual1-39Section 1 - Operating InstructionsFigure 1-40Right Side Control Console1. Windshield Wiper/Washer Switch2. Upper Lights Swit
Operator's Manual1-40 Section 1 - Operating Instructions4. Rotating Beacon or Strobe Light Switch(If Equipped)This switch controls the operator&a
Operator's Manual1-41Section 1 - Operating InstructionsFigure 1-41Seat Console Control SwitchesLeft Right1. Swing Park Brake Switch2. Throttle Lo
Operator's Manual1-42 Section 1 - Operating Instructions4. Horn ButtonPress this button to sound the horn. Before starting the engine, it is re
Operator's Manual1-43Section 1 - Operating Instructions1. Fuel Level Gauge2. Tachometer3. Coolant Temperature Gauge4. Swing Park Brake Indicator
Operator's ManualvSection 1 - Operating InstructionsTraveling The Crane 1-128...
Operator's Manual1-44 Section 1 - Operating Instructionstemperature returns to normal operating range. Ifengine temperature does not return to n
F3Operator's Manual1-45Section 1 - Operating Instructions11. Wait To Start Indicator LightThis green indicator light will illuminate incold weath
EngineLoadOperator's Manual1-46 Section 1 - Operating Instructions1. Fuel Consumption2. Engine RPM3. Engine Oil Temperature4. Engine Coolant Temp
Operator's Manual1-47Section 1 - Operating InstructionsCrane Control Display Brightness Adjustment1. From the main working screen, press the menu
Operator's Manual1-48 Section 1 - Operating Instructions1. Heater/Pump2. Diesel Fuel Tank3. Coolant Reservoir4. Coolant Reservoir Sight Gauge5. D
Operator's Manual1-49Section 1 - Operating InstructionsFigure 1-45Engine Dependant Warm‐water Operator's Cab Heater Shutoff1. Shutoff Valve
Operator's Manual1-50 Section 1 - Operating Instructions1. Steering Wheel2. Transmission Oil Temperature Gauge3. Indicator Light Bars4. Transmiss
Operator's Manual1-51Section 1 - Operating InstructionsSteering Column And WheelThe following is a description of the controls on thesteering col
Operator's Manual1-52 Section 1 - Operating Instructions7. 4‐Wheel Drive/Range SwitchThis switch is used to select either the2‐Wheel drive mode o
Operator's Manual1-53Section 1 - Operating InstructionsTransmission ControlsThe transmission controls are mounted on the steeringcolumn. Refer t
Operator's Manualvi Section 1 - Operating Instructions
Operator's Manual1-54 Section 1 - Operating InstructionsFigure 1-47Foot Operated Controls1. Boom Telescope Control Pedal2. Swing Brake Pedal3. Se
Operator's Manual1-55Section 1 - Operating InstructionsFigure 1-48Steering ModesConventional Rear Wheel 4-Wheel CrabFront Front Front FrontCombin
Operator's Manual1-56 Section 1 - Operating InstructionsTo Operate: Pull to disengage-Push toengage. Do not attempt to engage ordisengage pump w
Operator's Manual1-57Section 1 - Operating InstructionsOperator's SeatThis operator's seat is controlled by manual controls.Refer to Fi
Operator's Manual1-58 Section 1 - Operating Instructions1. Video Monitor2. Right Swing Camera3. Winch CameraFigure 1-51Upper Camera Locations231W
Operator's Manual1-59Section 1 - Operating Instructions1. ON/OFF Button2. Split Screen Button3. Scan Button4. Manual Switch Camera View Button5.
Operator's Manual1-60 Section 1 - Operating Instructions7689Figure 1-53Power Panel1. 200 Amp Mega Fuse - Alternator2. 250 Amp Mega Fuse - Air Int
Operator's Manual1-61Section 1 - Operating InstructionsMega FusesThere are two mega fuses mounted in the electricalcontrol center behind the powe
Operator's Manual1-62 Section 1 - Operating InstructionsFigure 1-54Outrigger Switches1. Beam - Left Front2. Jack - Left Front3. Extend Mode - Bea
Operator's Manual1-63Section 1 - Operating InstructionsFigure 1-55Outrigger Extend Position Lever1. Outrigger Box Collar2. Extend Position Lever3
Operator's Manual1-1Section 1 - Operating InstructionsSafety, Information, AndInstruction LabelsSafety, information, and instruction labels are o
Operator's Manual1-64 Section 1 - Operating Instructions10. Set the Rated Capacity Limiter to the proper settingto match the position of the outr
Operator's Manual1-65Section 1 - Operating InstructionsKeep clear ofswinging upper toprevent seriousbodily injury.DANGERFigure 1-56Keep Clear of
Operator's Manual1-66 Section 1 - Operating InstructionsFigure 1-58Crane Controls1. Fire Extinguisher2. Swing Park Brake Switch3. Hydraulic Contr
Operator's Manual1-67Section 1 - Operating InstructionsSwing SystemRotation of the upper over the carrier is controlled bythe swing system. Use t
Operator's Manual1-68 Section 1 - Operating InstructionsSwing Park BrakeThe swing park brake is a multiple disc type brake andis used for holding
Operator's Manual1-69Section 1 - Operating InstructionsWire Rope Winch SystemThis system controls raising and lowering the winchwire ropes. The
Operator's Manual1-70 Section 1 - Operating InstructionsFront Winch Control Lever (If Equipped)This lever controls the front winch drum. Pull th
Operator's Manual1-71Section 1 - Operating InstructionsFigure 1-60Boom Nomenclature1. Base Section2. Inner Section3. Outer Section4. Tip Section5
Operator's Manual1-72 Section 1 - Operating InstructionsBoom Telescope Override SwitchThe boom telescope override switch is provided tomanually o
Operator's Manual1-73Section 1 - Operating InstructionsFigure 1-61Boom Telescope ModesBoom Mode “A-Max”Boom Mode Standard “STD”Only inner section
Operator's Manual1-2 Section 1 - Operating InstructionsCDFFA1. Electric Power Line Hazard Label2. Fly Tip Connecting Pin Storage Label3. Fly Tip
Operator's Manual1-74 Section 1 - Operating Instructions1. Anemometer2. Transmitter3. Bushings4. Lock PinFigure 1-62Wind Speed Indicator12Main Bo
Operator's Manual1-75Section 1 - Operating InstructionsOperating In Wind And LightningAvoid working a crane in high winds and when there isa like
Operator's Manual1-76 Section 1 - Operating InstructionsFigure 1-63Boom Angle IndicatorBoom Angle IndicatorA bubble type boom angle indicator is
Operator's Manual1-77Section 1 - Operating InstructionsFAILURE TO HAVE FULLYOPERATIONAL ATB SYSTEM COULDRESULT IN SERIOUS INJURY ORDEATH. MAIN B
Operator's Manual1-78 Section 1 - Operating InstructionsFigure 1-65Rated Capacity Limiter1. Bar‐Graph2. Pre‐Alarm Indicator3. Overload Indicator4
Operator's Manual1-79Section 1 - Operating InstructionsRated Capacity LimiterThe following describes the function and operation ofthe Rated Capac
Operator's Manual1-80 Section 1 - Operating Instructions2. Pre‐Alarm IndicatorThe Pre‐Alarm Indicator illuminates yellow at a pre‐setvalue of 90%
Operator's Manual1-81Section 1 - Operating Instructionsfrom the centerline of the boom foot pin to the centerline of the boom head machinery.21.
Operator's Manual1-82 Section 1 - Operating InstructionsFigure 1-67Rated Capacity Limiter Status Keyswitch1. RCL Status Keyswitch1System Operatio
Operator's Manual1-83Section 1 - Operating Instructions1. Back Icon2. Scroll Up Icon3. OK/Enter Icon4. Scroll Down Icon5. Working Screen Icon6. S
Operator's Manual1-3Section 1 - Operating Instructions11. Lube Chart LabelThis label signifies the location of the maintenance andlubrication po
Operator's Manual1-84 Section 1 - Operating InstructionsFigure 1-69Carrier SelectionConfiguration SelectionIn the normal operational mode the sys
Operator's Manual1-85Section 1 - Operating InstructionsFigure 1-70Counterweight Selection4. The menu will change and graphically display thecarri
Operator's Manual1-86 Section 1 - Operating InstructionsFigure 1-71Boom Extend Mode Selection9. On the Crane Configuration menu, scroll to BoomEx
Operator's Manual1-87Section 1 - Operating InstructionsFigure 1-72Auxiliary Head Selection12. On the Crane Configuration menu, scroll to Auxilia
Operator's Manual1-88 Section 1 - Operating InstructionsFigure 1-73Erected Attachment Selection15. On the Crane Configuration menu, scroll to Att
Operator's Manual1-89Section 1 - Operating InstructionsFigure 1-74Erected Attachment Selection
Operator's Manual1-90 Section 1 - Operating InstructionsFigure 1-75Stowed Attachment Selection17. If the crane is equipped with a fly and was not
Operator's Manual1-91Section 1 - Operating InstructionsFigure 1-76Winch Configuration19. On the Crane Configuration menu, scroll to Winch,and pre
Operator's Manual1-92 Section 1 - Operating InstructionsFigure 1-77Lifting Point Selectionb. Scroll through the available lifting points untilthe
Operator's Manual1-93Section 1 - Operating InstructionsFigure 1-79Normal Working Screen ExampleIn this example the crane is setup on fully extend
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